Forming and bending are essential processes used to shape metal sheets into specific parts or structures. These processes are widely used across industries such as automotive, aerospace, construction, and industrial manufacturing. Below are the key services you can request in forming and bending:

1. Sheet Metal Bending

Basic Bending: Perform standard bending of metal sheets using press brakes or manual bending tools to create angles or shapes in materials like aluminum, stainless steel, and mild steel.

Precision Bending: Offer high-precision bending for applications that require exact angles, such as metal brackets, mounting plates, or custom enclosures.

Air Bending: Use air bending methods to form metal at a specific angle without altering the thickness or strength of the material.

V-Bending and U-Bending: Provide V-bending or U-bending techniques, creating specific shapes or folds for particular part geometries in industries like automotive and furniture manufacturing.

2. Custom Bending

Complex Bending Designs: Offer custom bending services to meet unique design requirements, such as forming radius bends, custom angles, or multi-step bends.

Tight Radius Bending: Specialize in creating tight radius bends, useful for parts like pipes, tubing, or small-profile brackets.

3. Tube and Pipe Bending

Tube Bending: Provide tube bending services for circular, square, or rectangular tubes, using specialized machinery like rotary draw bending or mandrel bending for clean, distortion-free bends.

Pipe Bending: Offer pipe bending for applications in plumbing, HVAC systems, or structural supports, using techniques like three-roll bending or pressure bending.

Multiple Tube and Pipe Bends: Perform multi-bend tube and pipe shaping for more complex assemblies, like frames or racks.

4. Roll Bending (Plate Rolling)

Plate Rolling: Provide plate rolling services for bending thick sheets of metal into cylindrical or conical shapes, ideal for tanks, pressure vessels, and pipes.

Cylinder Rolling: Use rolling machines to form cylindrical shapes from sheet metal or plates, such as barrel shapes, tanks, and drum bodies.

Conical Rolling: Offer conical rolling services to produce conical shapes from metal sheets or plates, which are commonly used in funnels, chimneys, and industrial hoppers.

5. Hydraulic Press Bending

Heavy-Duty Bending: Use hydraulic press brakes for high-force bending, ideal for thick metal plates or sheets in industries like construction, machinery, and automotive parts.

Precision with Force Control: Utilize force-controlled bending to apply specific pressure, ensuring accuracy when bending thick materials without distortion.

6. Punch and Die Bending

Punch and Die Bending: Provide punch and die bending services for high-precision bending and consistent results. This is ideal for mass production and parts requiring high-volume fabrication.

Combination Processes: Offer combined punching and bending processes, which optimize production time and ensure accurate bends and cuts in a single operation.

7. Edge Bending

Edge Forming: Provide edge bending for parts where only the edge of a metal sheet needs to be bent. This is common in sheet metal parts used for enclosures, furniture, and electrical housings.

Bead Rolling: Offer bead rolling services for adding strength to edges by forming raised patterns along the edges of parts, such as for structural components or appliances.

8. Box and Pan Bending

Box Bending: Offer box bending to create rectangular shapes or pan shapes from metal sheets, commonly used for manufacturing enclosures, boxes, and cases.

Custom Pan Bending: Provide custom pan bending services, where the metal is bent into multiple sides with precision, useful for creating specialized containers or compartments.

9. Progressive Die Forming

Progressive Die Bending: Use progressive die forming to bend metal parts in multi-step processes, allowing for continuous production of high-volume components with consistent results.

Complex Bending Patterns: Implement progressive die tooling to create more complex bending patterns in large-volume production runs, ideal for industries like automotive, electronics, and consumer products.

10. Stamping and Forming

Stamping Services: Offer metal stamping services, which include bending and shaping metal parts using a die. This is often used to create automotive parts, electrical connectors, and appliance components.

Deep Draw Stamping: Provide deep drawing services to create parts with significant depth, such as automotive body parts, buckets, and cans.

11. Forming with Heat

Hot Forming: Provide hot forming services by heating metal to a specific temperature to increase ductility and ease of shaping. This process is ideal for titanium, steel, or copper components that need to undergo severe deformation.

Induction Heating: Use induction heating to form parts with localized heating and precise temperature control, which allows for accurate shaping without excessive heat.

12. Roll Forming

Continuous Roll Forming: Offer continuous roll forming to produce long metal sheets with a uniform cross-section. This is ideal for producing channels, rails, roofing, and siding panels.

Custom Roll Forming: Provide custom roll forming to create specific shapes and profiles, including Z-forms, C-forms, or custom profiles for construction or automotive applications.

13. Sheet Metal Forming for Complex Shapes

Stretch Forming: Provide stretch forming to elongate and shape sheet metal, ideal for aircraft parts, automotive panels, and architectural components.

Spinning: Offer metal spinning services to create parts with rotational symmetry, such as reflectors, bowls, and funnels.

Drawing and Shaping: Use drawing and shaping techniques for creating deep, complex forms from sheet metal, used for items like kitchenware, containers, and lighting fixtures.

14. Roller Bending for Curved Sections

Roller Bending: Provide roller bending for creating curves in sheet metal or plate materials, often used for ductwork, tanks, and frame structures.

Curved Bending: Create curves or arcs in metal sheets and plates with precise radius control, ideal for architectural applications or conveyor systems.

15. Automation for Bending

Automated Bending Solutions: Use automated bending machines with CNC control for precision bending of complex or high-volume parts, increasing efficiency and reducing lead times.

Robotic Bending: Implement robotic bending systems for handling repetitive, complex bends, optimizing for high-volume production with minimal human intervention.

16. Finishing After Forming and Bending

Deburring: Provide deburring services after bending to remove sharp edges or burrs that may result from the forming process.

Surface Treatment: Offer post-bend surface treatments, including powder coating, anodizing, or galvanizing, to protect the finished metal part and improve its appearance.

17. Prototyping and Low-Volume Production

Prototype Forming and Bending: Offer rapid prototyping services for small runs of custom parts, helping clients test their designs before moving to full production.

Low-Volume Custom Bending: Provide low-volume bending services for clients needing specialized or limited quantities of parts for custom machinery or specialized equipment.